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Industry News

Unilever Intensifies Multilayer Flexible Film Recycling Research in 2015

Unilever's 2025 recyclable packaging commitment during 2015 highlighted multilayer sachet and pouch recycling as a critical unresolved technical challenge.

Unilever's 2015 sustainability communications reinforced its pledge that all plastic packaging would be reusable, recyclable, or compostable by 2025, with explicit acknowledgment that multilayer flexible films and single-use sachets represented among the most difficult formats to address within existing mechanical recycling infrastructure.

The company committed to investing in technical solutions for multilayer sachet recycling, particularly for coastal markets where flexible packaging leakage into marine environments carried heightened reputational and regulatory risk. Unilever also renewed support for the Ellen MacArthur Foundation New Plastics Economy initiative, signaling alignment with circular economy design principles beyond incremental lightweighting.

Unilever's participation in the UK REFLEX consortium—alongside Nestlé UK, Dow, Amcor, and waste management partners—connected corporate 2025 pledges to funded R&D programs investigating NIR-sortable structures, compatible material combinations, and reprocessing yield economics for post-consumer flexible polyolefin packaging.

Converters supplying Unilever toll and direct programs during 2015 reported increased documentation requests for material composition disclosure, ink and adhesive compatibility with recycling streams, and pilot sample production for qualification against emerging design-for-recycling guidelines under REFLEX development.

The 2015 research emphasis foreshadowed industry-wide recognition that 2025 brand commitments could not be met through collection infrastructure alone—material design, adhesive selection, and barrier layer simplification would require coordinated converter and resin supplier reformulation years before deadline pressure peaked.

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